Scratch Finish?

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Mamaposaune
Posts: 657
Joined: Sep 22, 2018

by Mamaposaune »

Has anyone done a scratch finish on an old horn with lacquer loss? If so, how? And is it true that it doesn't tarnish afterwards?
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Bonearzt
Posts: 833
Joined: Mar 22, 2018

by Bonearzt »

The "scratch" finish is done to the base metal, either before it's lacquered, or after the old lacquer is stripped.

And it will "tarnish" or patina unless it's lacquered afterwards.

Silverplate is a different story.
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Elow
Posts: 1924
Joined: Mar 02, 2020

by Elow »

Out of curiosity, how is a silver satin finish achieved? I have an old silver satin finished pea shooter. Is there a silver brushed finished?
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ithinknot
Posts: 1339
Joined: Jul 24, 2020

by ithinknot »

[quote="Elow"]Out of curiosity, how is a silver satin finish achieved? I have an old silver satin finished pea shooter. Is there a silver brushed finished?[/quote]

You can plate over scratched brass, of course, but the old satin/'frosted' finish is a media blast (look it up), also done before plating
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Crazy4Tbone86
Posts: 1654
Joined: Jan 14, 2020

by Crazy4Tbone86 »

You can also spray lacquer on a media-blast prepped horn. It looks pretty cool. If you look around the Internet, you can usually find quite a few brass instruments and saxophones with this finish. I believe Matthew Walker at M&W Custom Instruments offers it as one of his standard finishes for his trombones.
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Mamaposaune
Posts: 657
Joined: Sep 22, 2018

by Mamaposaune »

I guess I should have included in my question, what exactly is meant by a scratch finish, and how is it done? I am assuming it is not the same thing as taking a scotchbrite pad or steel wool to a heavily tarnished/corroded horn.
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Crazy4Tbone86
Posts: 1654
Joined: Jan 14, 2020

by Crazy4Tbone86 »

You need to be careful with the terms used to described brass instrument finishes. There are multiple terms for the same finish. For example, I have heard people use the terms "scratch finish" and "brush finish" to describe the same thing. When I hear the term "satin finish," I think of the traditional sand blasting or media blast finish. Many of the old Conn and Besson euphoniums had this finish with silver plate. However, I have seen instruments on the Internet advertised with the term "satin" finish, but the photos showed an instrument that was clearly a scratch finish.

When I prepare rebuild horn for a scratch or brush finish, I do the first two steps that I use on a normal bright finish (also called mirror finish)....I buff with tripoli and yellow compounds. However, the scratch finish does not require nearly as much buffing in these stages. Consequently, I find that I remove less metal to prepare for the scratch finish when compared to the more detailed buffing process for a bright finish. I'm sure that other techs might have a different routine for this and/or the next part.

To create the scratch finish, I use a combination of emory cloths, scotchbrite and medium coarse steel wool to create an even scratch finish. Some people use a buffing wheel with metal bristles for this task....it's a matter of preference. To finish the process, I do a quick buff with rouge (also called color buff) to give the scratch finish a slight reflective brilliance. The final steps are degreasing and lacquering.

For me, the scratch finish takes about the same amount of time as the bright (mirror) finish. The big advantage of the scratch finish is that it can hide a lot of the small scratches and scuffs that a horn gets with usage. For a horn rebuild, the scratch finish can preserve more of the original metal thickness. However!!! If a person wants to take a scratch finish and convert it to a bright finish, it might require the removal of a significant amount of metal in the buffing process!
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Mamaposaune
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by Mamaposaune »

Thanks Brian, that answers my question!
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biggiesmalls
Posts: 764
Joined: Jan 22, 2019

by biggiesmalls »

Another option is 3M polishing paper:

<LINK_TEXT text="https://www.riogrande.com/product/3m-tr ... ent/337308">https://www.riogrande.com/product/3m-tri-m-ite-polishing-paper-assortment/337308</LINK_TEXT>

Here's a scratch finish I did on a pair of tuning crooks, using 1200 grit polishing paper:
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Mamaposaune
Posts: 657
Joined: Sep 22, 2018

by Mamaposaune »

That looks great, biggiesmalls. Was the lacquer already gone, did you remove it first, or were you able to remove it along with the polishing? And, did you lacquer it afterwards?
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biggiesmalls
Posts: 764
Joined: Jan 22, 2019

by biggiesmalls »

[quote="Mamaposaune"]That looks great, biggiesmalls. Was the lacquer already gone, did you remove it first, or were you able to remove it along with the polishing? And, did you lacquer it afterwards?[/quote]

Thanks! I de-lacquered first, using multiple applications of citrus stripper, then quite a bit of dent removal with old-school graduated brass dent balls and hammer chaising, then finally a light sanding with 600 grit polishing paper before using the 1200 grit. I'm just getting ready to spray with with rattle can lacquer today (it's finally warm enough here to work outdoors).
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Crazy4Tbone86
Posts: 1654
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by Crazy4Tbone86 »

Biggiesmalls pointed out something that I did not include in my description. I believe a scratch finishe looks best when the "scratch" is started with a more-coarse grit and then finished with a finer grit. Each tech has their own system and preference for grit selection.

Another consideration is the grain of the scratch. Some scratch finishes (bell flares in particular) are done with the scratch going parallel with the length of tubing. IMHO, I don't think that looks particularly good. I prefer to do my scratch finish with the grain going in cross-section with the tubing (90 degree angle to the length of the tubing).

Technically, I guess any type of grain is possible. I guess someone could actually scratch the instrument in a diagonal angle and then also do the opposite diagonal scratch. It might create a look that is similar to the mowing pattern done on many Major League Baseball fields. I'm not willing to try something like that because the potential for it to look horrible is definitely there!
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Sniffynose
Posts: 96
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by Sniffynose »

I did this today on my old Getzen 998 Eterna.

Took it to a guy that does ‘vapor blasting’. It only took about a half an hour and cost me $40 Canadian.

The pictures don’t do it justice because the lighting isn’t so great but it has a wonderful satin finish and looks really nice in person. This horn has a nickel outer slide but it’s hard to tell from the pictures.

The dents that you see were already there before this process.

Wish I had done this a long time ago because it completely exceeded my expectations!

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Sniffynose
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by Sniffynose »

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Sniffynose
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by Sniffynose »

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MagnumH
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by MagnumH »

That’s beautiful!
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Crazy4Tbone86
Posts: 1654
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by Crazy4Tbone86 »

I think all the different blasting techniques (sand, vapor, media, etc....), when applied to brass instrument finishes, can be adjusted to get similar results. It is a very elegant look if done well.

I know that sand blasting is a messy process. For small projects like instruments, it requires a containment booth. I have heard that vapor blasting requires the same containment equipment. I imagine that media blast is similar.

For those who have worked with these blasting techniques on instruments, I am wondering what advantages/disadvantages exist? Why did you choose the type of blasting equipment that you use?
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Peacemate
Posts: 125
Joined: Apr 07, 2020

by Peacemate »

[quote="Sniffynose"]I did this today on my old Getzen 998 Eterna.

Took it to a guy that does ‘vapor blasting’. It only took about a half an hour and cost me $40 Canadian.

The pictures don’t do it justice because the lighting isn’t so great but it has a wonderful satin finish and looks really nice in person. This horn has a nickel outer slide but it’s hard to tell from the pictures.

The dents that you see were already there before this process.

Wish I had done this a long time ago because it completely exceeded my expectations![/quote]

How was the lacquer beforehand? I have a 3b with interesting lacquer wear and a vapor blasting place nearby and want to add cool factor.
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

The lacquer before was very scratched up in places but mostly intact I think. Kinda hard to remember now cause I never used this horn much.
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MagnumH
Posts: 209
Joined: Mar 06, 2020

by MagnumH » (edited 2021-03-23 6:04 p.m.)

[quote="Peacemate"]How was the lacquer beforehand? I have a 3b with interesting lacquer wear and a vapor blasting place nearby and want to add cool factor.[/quote]

If you do it, please share results! I have a 3BF I’m looking to remove the lacquer from and this is an interesting process!

[quote="Sniffynose"]The lacquer before was very scratched up in places but mostly intact I think. Kinda hard to remember now cause I never used this horn much.[/quote]

Is there any risk of damage this way, to the slide or otherwise? Did you put anything on the horn after the blasting?
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

I don’t believe it will damage the trombone but that may also depend on the experience of the person doing the vapour blasting. This is mildest form of blasting available.

I had the bell and the outer slide done only, with no treatment on the horn afterwards of any kind.

It didn’t damage my horn at all and it pretty much plays the same. If I was to guess maybe a slight bit softer of a feel at least behind the bell anyways.

As soon as I get a hold of another 3b bell I am going to do the same thing to it.

I have attached a brochure with some information
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

King 2B+ before and after.
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

More
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

After
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

After
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

More
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Bonearzt
Posts: 833
Joined: Mar 22, 2018

by Bonearzt »

Nice!!!

My preference though would be to polish the main cross braces on the bell and tuning slide, and also the hand brace areas on the slide.

Also the bell engraving REALLY pops if polished.

Did you satin the inside of the bell after??

Just MHO...Nice job!!
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

More
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

Another horn I took to get vapor blasted.

Lighting isn’t great so it looks much better in person.

Great satin finish!

The bell has a nice reddish tint to it and inside the bell it’s even a bit darker.

Since this bell has a high copper content it plays better with a coat of lacquer and a counterweight, so I added both.

By the way, this bell plays great!
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MagnumH
Posts: 209
Joined: Mar 06, 2020

by MagnumH »

Holy cow that’s gorgeous! Great work! And this is just at an industrial blasting place, not a specialist facility? Around $40CAD per horn? This is too tempting for both my Kings now (AND I wonder how the sousa would come, I gotta admit!).
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biggiesmalls
Posts: 764
Joined: Jan 22, 2019

by biggiesmalls »

Here's scratch finish touch-up I did with 600/1200 grit 3M polishing paper, just a simple clean-up of the exposed brass at the hand contact point on a Martin Committee cork barrel, leaving as much of the original lacquer intact as possible:
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

1952 King 2B Silver sonic after vapor blast.

Plays way better without the stock lacquer but I did apply one coat of my own matte spray lacquer.

Pic beside my 3B silver sonic for reference. Lighting is bad here, looks way better in person.
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EZSlider
Posts: 252
Joined: Apr 17, 2018

by EZSlider »

Very nice! Been thinking a lot about this.. I have a horn that had most of the lacquer sanded/scuffed off. Hopping the vapor blasting could get the rest of the lacquer off and leave me with a decent finish, perhaps to be scratched afterwards depending on the outcome. Wondering though how to go about bringing the nickel accents back to bright afterwards. If I masked them they would still need to be stripped and quite a bit of buffing to get them fairly uniform.. thinking it would probably be less work to buff them after accomplishing a uniform finish?

What did you do to protect slide tubes and tuning slide legs?

Thanks a bunch for sharing.

EZ
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hornbuilder
Posts: 1384
Joined: May 02, 2018

by hornbuilder »

The usual way of doing bright/satin adjacent areas is to do the bright color areas first, then mask them, and apply the satin process. It is much more work to bring satin finished parts back up to bright! Considerable material would be removed.

Wondering who the company is that does this for you, Sniffy?
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davdud101
Posts: 96
Joined: Dec 06, 2023

by davdud101 »

Dang, I tend to be partial to a brush finish as it looks more natural on brass, but those satin horns look phenomenal!

I'm working on a Yamaha 354 where I left the inner bell in full lacquer and stripped the outside of the bell to do a radial brush/scratch finish. I'm surprised how easy it is and how dang good it looks. Re-lacquering is the part I'm most concerned about.
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

Tricky, but not impossible to mask some parts off. Would have to be heavy duty tape - the spray is wide and powerful. Ask tech to avoid the taped areas perhaps.

Remove cork/felt bumpers. With slide assembled, spray cork barrels only, carefully separate from outer slide, then spray outers. Tricky and delicate process and the media gets everywhere so wash thoroughly after.

I recommend only doing the outer slide because the inners can get scratched too easy.

Bells are easy, spray assembled without the counterweight.
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EZSlider
Posts: 252
Joined: Apr 17, 2018

by EZSlider »

Thanks for that... Starting to think I may have the whole horn sprayed then come behind and scratch the brass and leave the nickel satin.. should produce a similar but subtle effect.

Think there would be any danger of damage to threads on the screw ring?

EZ
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EZSlider
Posts: 252
Joined: Apr 17, 2018

by EZSlider »

Whoops

EZ
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aasavickas
Posts: 202
Joined: Sep 13, 2018

by aasavickas »

When you sell your free horn, don't use Reverb, they favor the buyer.
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

Leave the slide lock on to protect the threads, but remove the split valve and spring.
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EZSlider
Posts: 252
Joined: Apr 17, 2018

by EZSlider »

[quote="aasavickas"]When you sell your free horn, don't use Reverb, they favor the buyer.[/quote]

Pretty sure they favor honesty in advertising.
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EZSlider
Posts: 252
Joined: Apr 17, 2018

by EZSlider »

[quote="Sniffynose"]Leave the slide lock on to protect the threads, but remove the split valve and spring.[/quote]

Roger that

EZ
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

Threads on the bell section get blasted and totally fine afterwards. I have done 4 bells now.

I have applied a light coat of matte spray lacquer for brass after and you can’t even tell but it looks and plays well, just don’t use too many coats.
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Sniffynose
Posts: 96
Joined: Sep 29, 2020

by Sniffynose »

‘75 King 3B F

1 small piece left original orange on the rotor. Lots of feadback behind the bell when played and has a fantastic tone.

I need better lighting.
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EZSlider
Posts: 252
Joined: Apr 17, 2018

by EZSlider »

Gorgeous!

EZ
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u_240z
Posts: 28
Joined: Mar 22, 2024

by u_240z »

I have an old horn on ebay order... I might give it this treatment. Do you all think I could use aircraft stripper, then wet sand and rattle can lacquer?
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u_240z
Posts: 28
Joined: Mar 22, 2024

by u_240z »

I think I'm gonna make a trip to the big box store... for some citri strip scotch Brite pads etc... these all turned out nice
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tbonesullivan
Posts: 1959
Joined: Jul 02, 2019

by tbonesullivan »

As far as I know, vapor blasting uses dry ice or something similar, which then immediately evaporates. They actually use this as a method of mold remediation, as it can blast off the mildew from wood without causing any real harm to it. It also means that there is no media to clean up afterwards, and it can be used outside of a blasting cabinet.
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Fruitysloth
Posts: 421
Joined: Apr 10, 2018

by Fruitysloth »

Going to try this out sometime this week with a Kanstul Thayer horn! Will post pics when done!
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blap73
Posts: 127
Joined: Dec 26, 2021

by blap73 »

Citrus Stripper works well on older (pre-epoxy) finishes. But on the modern stuff (think Conn / King 'orange' finish) it barely made a dent. Ez-Off oven cleaner worked. But left the brass blackened. Brass polish made quick work of the blackened brass.
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MikeSweetsLord
Posts: 6
Joined: Mar 08, 2023

by MikeSweetsLord »

[quote="Sniffynose"]Threads on the bell section get blasted and totally fine afterwards. I have done 4 bells now.

I have applied a light coat of matte spray lacquer for brass after and you can’t even tell but it looks and plays well, just don’t use too many coats.[/quote]

Considering having the vapor blast done to a bell that could use it and wondering what's a good DIY matte spray lacquer? Any suggestions?
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BarryDaniels
Posts: 59
Joined: Nov 11, 2023

by BarryDaniels »

Here is a before and after of my first scratch finish on a Holton TR-150. I applied one coat of nitrocellulose lacquer for protection.
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davek
Posts: 34
Joined: Jun 06, 2018

by davek »

I know this post is a little old but I’m wondering what any of you thought about the sound/responsiveness difference before and after. I’ve heard it said that some thought it sounded a little more responsive afterwards. I’m considering it for a King 2b that has very bad lacquer. The tech sprays a lacquer coat on top so.
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hornbuilder
Posts: 1384
Joined: May 02, 2018

by hornbuilder »

There is no sound/response difference. IMO
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atopper333
Posts: 377
Joined: Mar 09, 2022

by atopper333 »

I’ve had three trombone refinished in scratch brush. A Bach 36BO, an Abilene Conn 88H, and a Yamaha YBL-322. I went with the scratch brush as all of these horns were pretty damaged when bought. They came back very playable. They were really responsive and just fun to play. They were finished in nitro-cellulose lacquer with maybe just a couple of thin coats. Very resonate instruments. I went with this finish option as it removed the least amount of material from the horn while still getting a finish that was visually appealing.
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davek
Posts: 34
Joined: Jun 06, 2018

by davek »

[quote="hornbuilder"]There is no sound/response difference. IMO[/quote]

Thanks. I’m not considering it for that reason, just wondering about any side benefits.
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hornbuilder
Posts: 1384
Joined: May 02, 2018

by hornbuilder »

The only side benefit I can see, is the reduction in metal removal. To remove scratches on a full bright polish overhaul, can involve substantial material removal. With scratch brush finish, you can leave more of the base metal, since most of the damage/scratches can blend in to the final finish.